Ihr professioneller Dienstleister für Strömungssimulationen
Forbo Flooring develops, produces and markets
linoleum-made floor and wall coverings, and
finishing material for (office) furniture. Linoleum is
made of a mixture of natural raw materials: linseed
oil, resins, cork, wood dust, limestone and pigments.
The mixture is applied onto a 2 meter wide jute
porter which is hanged out in a drying chamber
(length x height x width: 40x20x4 m) to cure for
several weeks. During the curing period hot air is
circulated in the drying chamber to absorb moisture
and hydrocarbons from the linoleum. After the curing period the air is drawn off and
burned. As part of an extensive research project by Siemens Energy Services into
energy savings for the manufacturing process of linoleum, the system of drying
chambers has also been investigated. During this investigation attention was focussed
on two issues: limitation of heat losses from the chamber and optimisation of the
curing process. Heat losses occur because hot air escapes through gaps in the
chamber structure or because heat flows through the structural elements. It has been attempted to limit heat losses
by continuously drawing off a limited amount of air during the curing period. This was expected to reduce the static
pressure in the drying chamber thus preventing any escape of hot air.
However, this also constitutes an energy loss: the drawn air has to be replaced by fresh air which has to be heated up.
Besides energy consumption the required curing period is an extremely important issue for Forbo Flooring. Given the
available number of drying cha-
mbers it determines the total
manufacturing capacity for
linoleum. The curing period is
shown to be highly affected by
the air velocity and tempe-
rature in the drying chamber.
For both issues the air flow in
the chamber is recognised to
be the deciding factor.
Insight in the flow characteristics (velocity, pressure, temperature) is therefore indispensable to understanding the
heat losses or the curing process. FlowMotion, a consultancy firm specialised in fluid dynamics, has been
commissioned by Siemens Energy Services to analyse these flow characteristics using a computer model of the air flow
in a drying chamber. This technique is also called Computational Fluid Dynamics (CFD). The analyses have shown that
the air flow in the drying chamber can be modified to both improve the curing process and reduce the energy
consumption.
Niederlassungen:
Niederlande
Leeghwaterstraat 21
2628 CA Delft
Tel.:
+31 15 278 2907
Deutschland
Weenermoorer Str. 193
26826 Weener
Tel.:
+49 4953 922 969
Beratendes
Ingenieurbüro für
Wärme- und Strömungstechnik
Wall-To-Wall Drying
CFD Berechnungen in einer Trocknungshalle
für Linoleum
Siemens Nederland NV
www.siemens.nl/energie/
Velocity-Distribution
Temperature-Distribution
Computermodel